Open Gear Cleaning System for Mills and Rotary Kilns

Proper maintenance of open gears that enable the continuous rotation of cement mills and kilns is essential to ensuring operational efficiency and equipment longevity. Cleaning these components is necessary for maintenance operations, allowing for accurate inspection and the removal of any residues that could compromise the proper functioning of the transmission system.

Intervention Procedure

The cleaning service is performed directly at the customer's site, minimizing machine downtime and allowing for a targeted and effective intervention. Before starting the operation, the customer must ensure access to the gear by opening the inspection cover of the casing or, alternatively, removing a section of the pinion casing to adequately expose the area to be cleaned.

Once access to the gear is secured, the cleaning is carried out using a high-pressure washer specifically designed for this type of application, in combination with a specialized cleaning product. The operation is performed while the mill or kiln rotates at low speeds, allowing for the progressive and uniform removal of lubricant from the gear tooth profiles. This process effectively removes oil and grease deposits, preparing the surface for potential re-lubrication with products suitable for the plant's operating conditions.

Benefits of Dynamic Cleaning

• Improved operational efficiency: The removal of contaminants reduces premature gear wear and optimizes performance.
• Increased component lifespan: Keeping the gear surfaces clean helps reduce unwanted friction and overload risks.
• Minimized downtime: Cleaning times never exceed 3 hours, minimizing production impact..
• Reduced personnel requirements: Cleaning can be carried out by a single operator, optimizing human resources.

Relying on specialized professionals ensures an effective intervention tailored to the specific operational needs of each customer.