Preparation for Cleaning open gear 

• Step 1: Cleaning material and primer
  

  The cleaning product is usually supplied in 200-liter drums, with variations depending on the manufacturer.

  
  

  Cleaning material	Primer material

• Step 2: Check the best and safety position 
  
  

  Damage and malfuncion identification

• Step 3: Disassembling the Gearbox
  
  

  Gearbox open for visual inspection

• Step 4: Replacement and restoration of components

Component to be replaced	Disassembling the wheel
Checking dimensions	Reassembing gear

• Step 5: Sealing the gearbox
  
  

  Sealing upper part of the gearbox

• Step 6: Final check and verify the lubrication system
  
  

Forced lubrication system of the gearbox

• Step 7: Testing and commissioning
  
  

  Check the temperature and funcionality	Check vibration

• • Step 8: Planning future maintenance
    
    After replacing the intermediate shaft with new bearings, the customer was advised to periodically monitor the bearings of the slow and fast shafts. Additionally, the installation of the MRS monitoring system was recommended, enabling real-time tracking of key functional parameters of the gearbox, such as vibrations, flow rates, and oil pressures. This proactive approach optimizes predictive maintenance, extending the replacement interval and maximizing the operational efficiency of the plant.

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